What is a welding turntable ?

What is a welding turntable?

Welding turntable is a special equipment used for welding operations. It can rotate the workpiece at various angles and speeds to facilitate the welder's welding operations. This equipment is widely used in industries that require precise and efficient welding, such as machine manufacturing, automobile manufacturing, aerospace, petrochemicals, and shipbuilding.

Main components of welding turntable

Base: The base part of the welded turntable that provides stability and support.

Rotary table: a rotatable work table installed on the base and used to fix the workpiece.

Drive system: usually composed of an electric motor and a reducer, responsible for providing rotational power and controlling the speed.

Control system: including electrical control box and operation panel, used to control the rotation speed, angle and direction of the turntable.

Clamp: used to fix the workpiece to keep it stable during the welding process.

How the welding turntable works

The welding turntable rotates the rotary table through the drive system, and the workpiece is fixed on the rotary table. During the welding operation, the welder or automatic welding equipment can perform welding in a fixed position, and the rotating movement of the turntable ensures that the weld seam is maintained at the optimal welding position and angle.

Clamping the workpiece: The workpiece is fixed on the rotary table by the fixture to ensure that it does not move during the rotation.

Set parameters: Set parameters such as rotation speed, rotation direction and rotation angle through the control system.

Start the equipment: start the welding turntable, and the drive system starts to work, making the turntable and workpiece rotate.

Welding operation: Welders or automatic welding equipment perform welding during the rotation of the workpiece to ensure welding quality and efficiency.

Advantages of welding turntables

Improve welding efficiency: The welding turntable can maintain the best welding position of the workpiece, reduce welding time, and improve production efficiency.

Improve welding quality: By controlling the rotation speed and angle, you can ensure uniform welding seams and improve welding quality.

Reduce welder labor intensity: Welders do not need to frequently adjust the position of the workpiece, which reduces labor intensity and improves work comfort.

Adapt to a variety of workpiece shapes and sizes: The welding turntable is suitable for workpieces of various shapes and sizes, with high flexibility.

Application areas

Welding turntables are widely used in the following fields:

Machinery manufacturing: used to manufacture various mechanical parts, such as gears, bearings, structural parts, etc.

Automobile manufacturing: used for welding automobile bodies, chassis, engine parts, etc.

Aerospace: Used to weld structural parts and components of aerospace vehicles.

Petrochemical industry: used for welding equipment such as pipes, storage tanks and reactors.

Shipbuilding industry: used for welding hull structures and ship equipment.

Things to note when choosing a welding turntable

When selecting a welding turntable, the following factors should be considered:

Loading capacity: Choose an appropriate turntable based on the weight of the workpiece to ensure its load-bearing capacity.

Speed range: Select the appropriate speed range according to the welding process requirements.

Control system: Choose a control system with precise control capabilities and easy operation.

Stability and durability: Ensure the turntable has good stability and durability for long-term use.

Conclusion

As an important welding auxiliary equipment, the welding turntable greatly improves welding efficiency and quality by providing flexible workpiece rotation control. In modern manufacturing, welding turntables have become an indispensable and important tool and are widely used in many industries, promoting the development and progress of welding technology.