*Can be customized according to user requirements
Welding rotator is a commonly used welding auxiliary device, which is widely used in the welding production process. It mainly uses the friction between the weldment and the driving roller to drive the rotation of the cylindrical weldment. It can be combined with a welding manipulator, a welding positioner, etc. Realize the automatic welding of inner and outer circular seams, fillet welds and inner and outer longitudinal seams of weldments.
The controlled and steady rotation ensures even weld bead deposition and consistent weld quality.
Welding rotators allow for continuous welding along the length of the workpiece, reducing downtime and improving productivity.
The rotation eliminates the need for manual repositioning of the workpiece, reducing the manual labor required for welding around the circumference.
Welding rotators provide a safer and more stable platform for welding, especially for large and heavy cylindrical workpieces.
Before placing the workpiece on the welding rotator, it is prepared by cleaning, beveling (if required), and positioning it correctly on the rollers.
The workpiece is mounted on the rollers of the welding rotator. Care is taken to ensure that the workpiece is securely placed and balanced to avoid any instability during rotation.
If the welding rotator has an alignment and centering mechanism, the workpiece is aligned and centered to ensure the welding is performed along the axis of the cylinder.
The welding rotator is activated, and the workpiece starts rotating slowly and steadily. The welding process is performed along the length of the workpiece as it rotates, allowing the welder to access the entire circumference without manually repositioning the workpiece.
The rotation continues throughout the welding process until the entire length of the weld joint is completed.
After welding, post-welding operations such as inspection, cleaning, and other finishing processes may be performed.
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